Market Forge Industries 4200 Owner's Manual

S-6011 REV.A 11/09 1 INSTALLATION, OPERATION AND PARTS MANUAL ELECTRIC CONVECTION STEAMER MODELS: PS-3E PS-6E

7MAINTENANCEWARNING: DO NOT HOSE DOWN UNIT AS IT CONTAINS ELECTRICAL COMPONENTS.CLEANING:Clean interior of oven with a commercially available oven cle

8MAINTENANCEMOTOR REPLACEMENT:Revere procedure above.Check motor wiring to make sure blower turns clockwise when seen from front of oven.SWITCH

9MAINTENANCENEW STYLE INTERLOCK SWITCH REMOVAL:Make sure power supply to oven is off.Remove lower bottom trim, remove screws on end.Remove screws fr

10TROUBLE-SHOOTINGGENERAL:The information in this section is intended to assist both the operator and service person-nel in locating the general sourc

11TROUBLE-SHOOTINGELECTRICAL FAULT ISOLATION GUIDEFAILURE FAULT LOCATION1. Oven will not operate when the thermostat is set. Incoming powerDoor switch

12TROUBLE-SHOOTINGELECTRICAL CONNECTIONSCONTROL BOARD:Fig. 8NOTE: New style board CANNOT BE CALIBRATED. Check thermocouple for fault in tem-perature c

13ILLUSTRATED PARTS LISTGENERAL:This section contains a complete listing of all replaceable parts for the 4200 compact con-vection oven. For the purpo

14ILLUSTRATED PARTS LISTFig. 9 4200 Compact Convection OvenITEM NO. PART NO. DESCRIPTION1 99-5826 CONTROL PANEL K-MART ONLY2 09-5268 THERMOSTAT KNO

15ILLUSTRATED PARTS LISTFig. 10Fig. 10 Control Panel, OpenITEM NO. PART NO. DESCRIPTION1 10-6293 60 MINUTE TIMER, 240V, 50/60 HZ2 REF. REMOTE POTEN

16ILLUSTRATED PARTS LISTFig. 11Fig. 11 Right Side ViewITEM NO. PART NO. DESCRIPTION1 09-7230 BLOWER MOTOR, 208/230V, 1/4 HP, 2 SPEED2 REF. TEMPERAT

OWNER’S MANUALELECTRIC COMPACT CONVECTION OVENFORM NO.: S-2374 REV: A 02/07 An Employee Owned Compa

17ILLUSTRATED PARTS LISTFig. 12Fig. 12 Door AssemblyITEM NO. PART NO. DESCRIPTION1 08-5205 DOOR HANDLE ASSEMBLY2 REF. CATCH, PART OF 08-52053 99-61

18ILLUSTRATED PARTS LISTINSIDE OVEN COMPARTMENTPART NO. DESCRIPTION99-5027 BAFFLE99-5057RACK SUPPORTS99-5056RACKS99-5052EXTERIOR TOP PANEL99-5058EXTER

2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

3 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation ...

4 1.0 SERVICE CONNECTIONS

5 2.0 INSTALLATION INSTRUCTIONS GENERAL The PS-3E and PS-6E steamers are single compartment electric pressureless steam cookers with an intern

6 2.0 INSTALLATION INSTRUCTIONS (Continued) LEVELLING Using a spirit level or pan of water in the bottom of the steamer, adjust the levelling f

7 2.0 INSTALLATION INSTRUCTIONS (Continued) FIGURE 1 WARNING: Disconnect the power supply to the appliance before cleaning or servicing. Make

8 2.0 INSTALLATION INSTRUCTIONS (Continued) The water supply inlets are provided with 3/8" (10 mm) compression fittings for 3/8" O.D.

9 2.0 INSTALLATION INSTRUCTIONS (Continued) FIGURE 2 CAUTION: In order to avoid any backpressure in the steamer, do not connect so

TABLE OF CONTENTSINTRODUCTION DESCRIPTION...

10 WATER QUALITY The water supply connected to this steamer should contain no more than 2.0 grains of hardness per gallon with pH from 6.5 to 8.

11 ELECTRICAL CONNECTIONS WARNING: Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working

12 TESTING PROCEDURES CAUTION: Live steam and accumulated hot water in the compartment may be released when the door is opened. Once the st

13 3.0 OPERATION CAUTION: Live steam and accumulated hot water in the compartment may be released when the door is opened. CAUTION: An obs

14 3.0 OPERATION (Continued) BEFORE FIRST USE Clean the protective oils from all surfaces of the steamer. Use a non-corrosive, grease dissolv

15 3.0 OPERATION (Continued) CONSTANT STEAM COOKING - This mode will give continuous steam to the cooking chamber until the operator either turn

16 3.0 OPERATION (Continued) STEAM COOKING Your steamer efficiently cooks vegetables or other foods for immediate serving. Steam cooking shoul

17 4.0 SUGGESTED COOKING GUIDELINES COOKING HINTS Your steamer efficiently cooks vegetables or other foods for immediate serving. Steam cooki

18 4.0 SUGGESTED COOKING GUIDELINES PRODUCT TIMER SETTING (Minutes) WEIGHT PER PAN Eggs 10 - 12 8 dozen Scrambled 15 4 dozen Hard Cooked 2

19 PRODUCT TIMER SETTING (Minutes) WEIGHT PER PAN Lobster Tail, Frozen 6 10 lb Lobster, Live, 10" - 12" 5 4 per pan Scallops, Fresh

1INTRODUCTIONThis service and parts manual contains general information, installation, operation, principles of operation, trouble-shooting and mainte

20 PRODUCT TIMER SETTING (Minutes) WEIGHT PER PAN Zucchini, Slices 8 10 lb Canned Vegetables 6 10 lb can Frozen Mixed Vegetables 6 - 7 5 l

21 5.0 CLEANING WARNING: Disconnect the power supply to the appliance before cleaning or servicing. CAUTION: Do not use cleaning agents that

22 5.0 CLEANING (Continued) Weekly, or more often if necessary: Clean exterior with a damp cloth and polish with a soft dry cloth. Use a non-a

23 6.0 MAINTENANCE WARNING: Disconnect the power supply to the appliance before cleaning or servicing. CAUTION: Live steam and accumulate

24 REMOVAL OF SCALE DEPOSITS (Continued) NOTICE: Contact the factory, the factory representative or local service company to perform maintenance

25 7.0 SERVICE NOTICE: Contact the factory, the factory representative or local service company to perform any maintenance and repairs. ADJUST

26 7.0 SERVICE (Continued) WATER OVERFLOWS INTO COOKING COMPARTMENT When steamer is first turned on for the day, and the following conditions oc

27 7.0 SERVICE (Continued) UNIT SHUTS DOWN WHILE IN OPERATION Pressure switch has been activated due to 5 PSI (35 kg/cm2) pressure in the gen

28 FIGURE 3

29 8.0 PARTS GENERAL ASSEMBLY FIGURE 3 QTY ITEM PART NUMBER DESCRIPTION PS-3E PS-6E1A 97-6254 Door Assembly 1 97-6373 Door Assembly 1 1

2INSTALLATIONRECEIVINGExamine shipment for external and inter-nal damage and completeness. Transport crated oven through building, to installa-ti

30 QTY ITEM PART NUMBER DESCRIPTION PS-3E PS-6E *10 97-6300 Steam Diverter 2 2 11 97-6301 Actuator Complete With Retaining Rings 1 1 *

31 QTY ITEM PART NUMBER DESCRIPTION PS-3E PS-6E28 97-6285 Cooling Solenoid, 240V, Metering 1 1 29 97-6308 Fill Solenoid, 240V 1 1 30 97

32 QTY ITEM PART NUMBER DESCRIPTION PS-3E PS-6E 38 97-6325 Probe - 4.25" Low Level 1 1 39 97-6326 Probe - 3.688" High Level 1

33 QTY ITEM PART NUMBER DESCRIPTION PS-3E PS-6E 61 97-6342 Brass Elbow, 1/2 -14 1 1 62 97-6740 Brass Plug, 1/2 - 14, Hex Head 1 1 63 97

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3INSTALLATIONStacked Ovens on 18” Legs with ShelfSTACKING INSTRUCTIONS:Fasten Item No. 1, stacking channel, to the bottom left side of top oven.

4INSTALLATIONOVEN CHECKOUT & ADJUSTMENTS:Door Adjustment (Old Style):The door was properly adjusted at the factory, if door does not open or close

5INSTALLATION

6OPERATIONPRINCIPLES OF OPERATION:Uniform distribution of heat within the oven is assured by continuous operation of a con-vector blower. Moving